Custom Packaging Solutions for Apparel & Clothing

Apparel, clothing, and soft goods offer endless possibilities when it comes to custom packaging. Whether you’re shipping everyday essentials like T-shirts, sweaters, socks, or premium items like swimwear and luxury fashion, the right packaging can enhance brand perception, protect your products, and elevate the unboxing experience.

At AOPA provide tailored packaging solutions to match your brand’s needs—whether you prioritize cost-efficiency, premium presentation, or sustainability. Below, we explore the best packaging options for your apparel business.

1. Custom Unpadded Paper Mailers

Ideal for: T-shirts, lightweight apparel, and accessories

Unpadded paper mailers are a cost-effective and eco-friendly choice for brands shipping flat or lightweight items. Available in white or kraft paper, these mailers can be flat or expandable, with options for basic 1-2 color flexographic printing or full-color digital printing for vibrant designs.

Key Benefits:
✔ Low minimums (as few as 200-500 units)
✔ Durable & weather-resistant for safe shipping
✔ Resealable option for easy returns & reuse
✔ Minimal storage space required

Perfect for brands that want affordable, branded shipping solutions without compromising quality.

2. Custom Corrugated Boxes

Ideal for: Bulkier, heavier, or high-end apparel

Corrugated boxes remain the most popular choice for apparel packaging due to their durability and versatility. Whether you need a simple shipping box or a premium retail-ready design, we offer:

• Custom sizing (kraft or white board)
• Flexographic or digital printing for crisp branding
• Premium finishes (soft-touch, gloss, matte)
• Internal inserts (dividers, tissue paper, foam padding) for added protection

Best for:
✔ Subscription boxes
✔ Luxury fashion & high-value items
✔ Multi-piece sets (e.g., 2-pack, 4-pack)

3. Custom Rigid Mailers (Paperboard)

Ideal for: Luxury swimwear, lingerie, and high-end fashion

For brands that want a sleek, high-end unboxing experience, rigid mailers offer a premium alternative to standard envelopes. These sturdy paperboard mailers can be customized with:

• Embossing & debossing
• Foil stamping (gold, silver, rose gold)
• UV spot gloss & soft-touch coatings
• Photo-quality graphics

Perfect for:
✔ Boutique & designer brands
✔ Subscription boxes with a luxury feel
✔ Retail-ready packaging

Ready to Elevate Your Apparel Packaging?

No matter your vision—minimalist, eco-friendly, or ultra-luxury—we can bring it to life. Our packaging experts are here to guide you through material selection, printing techniques, and structural design.

Call us today at 0086-572-2156009
Email us at  [email protected]
Visit www.aopabox.com

Get a free consultation—no obligation, just expert advice!

Why Choose Us?

Decades of experience in apparel packaging
Low minimums & fast turnaround
End-to-end customization (design, materials, printing)
Sustainable options available

Let’s create packaging that protects your products and impresses your customers!